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How does a catalytic converter reduce emissions, and why are they stolen?

Catalytic converters turn toxic exhaust into less harmful gases, and they get stolen because they are quick to cut out and contain valuable metals.

Updated 2 hours ago5 min readVersion 2
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Covers: This page explains the chemistry and engineering of catalytic converters, including how they convert carbon monoxide, hydrocarbons, and nitrogen oxides into less harmful gases, and the factors affecting their performance. It also covers why they are targeted by thieves, including the value of precious metals, scrap market dynamics, and theft trends, but does not provide instructions for theft or evasion.

Also answers: How does a car's catalytic converter reduce emissions and why are they stolen? · How do catalytic converters work to reduce pollution? · Why are catalytic converters stolen so often? · What does a catalytic converter do for emissions?

The short answer

Evidence-backed AI-prepared starting map

A catalytic converter is an exhaust emission control device that turns toxic exhaust gases into less harmful ones by catalyzing a redox reaction. Two-way oxidation converters combine oxygen with carbon monoxide (CO) and unburned hydrocarbons (HC) to produce carbon dioxide (CO2) and water (H2O); three-way converters also reduce oxides of nitrogen (NOx)…123

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a man working on a car under a vehicle
Photo: Tahamie Farooqui

At a glance

The picture in numbers

Live · updated just now

Urea-SCR with air preheating, at low engine load

55%

55 in every 100

of NOx cut in one experimental diesel setup5
One tested hybrid vehicle, not a general result
  • Hybrid25.4 mg km-1
  • Conventional13.3 mg km-1
OVOC emissions from a tested hybrid vs a conventional car4
One 2020–2022 US ring, through a New Jersey processor

545 million dollars

believed revenue from reselling stolen converters3
Traffic stop in Broken Arrow, Oklahoma

128 catalytic converters

converters with jagged edges found in a pickup truck3

The evidence behind it

5 sources
  • Other studies and data3
  • Background2

Published in 2025 and 2026

Sources on this page by kind and year
SourceKindYear
Catalytic converter (Wikipedia)BackgroundUnknown
A novel method for linking reciprocating saw blades, suspected of being used for theft, to a stolen catalytic converter by using toolmarks comparison techniques.Other studies and data2025
2020–2022 catalytic converter theft ring (Wikipedia)BackgroundUnknown
Stricter vehicle standards reduce total pollutants but increase the fraction of toxic organics.Other studies and data2026
Exhaust gas after treatment using air preheating and selective catalytic reduction by urea to reduce NOx in diesel engine.Other studies and data2025

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In brief

  1. Catalytic converters work by catalyzing a redox reaction: two-way units oxidize CO and unburned hydrocarbons into CO2 and water, and three-way units also reduce NOx.1

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  2. They became standard on most US gasoline vehicles from the 1975 model year, with three-way converters first commercialized by Volvo on California-specification 1977 240 cars.1

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  3. Converters are stolen because they can be cut out in moments with a common tool and contain precious metals that can be extracted and resold.23

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  4. One documented 2020–2022 US ring moved stolen converters through a New Jersey processor that ground out the precious metals; sales are believed to have brought in about $545 million.3

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  5. Lower total emissions do not always mean lower toxicity: one tested hybrid emitted nearly twice the OVOC mass of its conventional counterpart and showed higher health-risk estimates.4

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Quick questions from connected pages

What it means for you

Which fits you?

Pick the situation closest to yours. Each answer says what it rests on.

If you want to understand what the converter on a gasoline car actually does

the key point is the redox chemistry: two-way converters oxidize CO and unburned hydrocarbons to CO2 and water, and three-way converters also reduce NOx.1

Evidence-backed

If you own a diesel vehicle and are weighing NOx controls

one experimental setup combining urea-SCR with air preheating cut NOx by up to 55% at low load and CO by 19%, with better thermal efficiency and lower noise, but scalability and long-term stability still need study.5

Evidence-backed

If you assume a hybrid is automatically cleaner in every respect

one tested hybrid had lower fuel use but nearly double the OVOC mass of its conventional counterpart and higher estimated health risks, so total-mass figures alone may not capture toxicity.4

Evidence-backed

If you are worried about converter theft on your own vehicle

the documented pattern is a fast cut of the pipes in front of and behind the converter with a common tool, so the risk is tied to how quickly and quietly that can be done underneath the car.2

Evidence-backed

If you are following a theft investigation or prosecution

toolmark comparison of a suspected saw blade to the cut converter has been shown to be feasible, including individual marks from the blade tip, which matters because saw marks were previously treated mainly as class evidence.2

Evidence-backed

If you are trying to understand the money behind converter theft

the documented chain runs from regional theft rings to a processor that removes and grinds the precious metals, then to a refiner; in one case those sales are believed to have generated about $545 million.3

Evidence-backed

The full explanation

Evidence-backed AI-prepared starting map

A catalytic converter is an exhaust emission control device that turns toxic exhaust gases into less harmful ones by catalyzing a redox reaction. Two-way oxidation converters combine oxygen with carbon monoxide (CO) and unburned hydrocarbons (HC) to produce carbon dioxide (CO2) and water (H2O); three-way converters also reduce oxides of nitrogen (NOx). They became standard on most US gasoline vehicles from the 1975 model year under stricter EPA exhaust rules, and three-way units were first commercialized by Volvo on California-specification 1977 240 cars. The same devices are stolen because a skilled thief can get underneath a vehicle and cut the exhaust pipes in front of and behind the converter in a few moments with a common cutting tool such as a reciprocating saw, and because the units contain precious metals that can be extracted and resold.123

What this rests on5 independent sources
  • Evidence 17

The full story · 2 chapters

01

How a catalytic converter reduces emissions

AI summary:Explains how two-way and three-way converters clean exhaust, when they became standard, and why lower total emissions may not mean lower toxicity.

Evidence-backed

Evidence-backed: A catalytic converter sits in the exhaust stream and converts toxic gases and pollutants from an internal combustion engine into less-toxic pollutants by catalyzing a redox reaction. In the common two-way oxidation type, oxygen is combined with carbon monoxide (CO) and unburned hydrocarbons (HC) to yield carbon dioxide (CO2) and water (H2O). Three-way converters add the reduction of oxides of nitrogen (NOx). The technology spread through the US automobile market to meet stricter EPA exhaust-emission regulation, and most gasoline-powered vehicles from the 1975 model year onward carry converters; three-way converters were first commercialized by Volvo on the California-specification 1977 240 cars.1

Evidence-backed

Evidence-backed: Performance is not fixed. In one experimental diesel setup, combining urea-based selective catalytic reduction with air preheating drawn from exhaust heat cut NOx by up to 55% at low engine load, with a corresponding 19% CO reduction for the preheated configuration, while improving brake thermal efficiency and reducing brake-specific fuel consumption without significant backpressure; noise also fell by 21–27%. The authors recommend further study of scalability to larger engines and long-term stability.5

Evidence-backed

Evidence-backed: Cleaner exhaust by total mass does not automatically mean cleaner exhaust by toxicity. In one tested hybrid vehicle, frequent engine start-stop cycles reduced aftertreatment efficiency, and it emitted nearly twice the mass of oxygenated volatile organic compounds (25.4 mg km-1) as its conventional counterpart (13.3 mg km-1). That vehicle showed a 69% increase in non-carcinogenic health risk and nearly double the carcinogenic risk, dominated by aromatics and toxic OVOCs such as acrolein, while persistent aromatics still accounted for over 70% of secondary organic aerosol formation potential. The authors argue future regulation should move from total mass limits to species-specific controls.4

02

Why catalytic converters are stolen

AI summary:Describes how quickly converters can be cut out, the forensic difficulty, and the resale chain that extracts their precious metals.

Evidence-backed

Evidence-backed: The theft is quick and low-tooling: a skilled thief can get underneath a vehicle and, in a few moments, cut the exhaust pipes in front of and behind the converter with a common cutting tool such as a reciprocating saw. The same source notes that beyond the high price and the ease of the theft, investigators struggle to find forensic evidence that incriminates a suspect, and that linking a cut item such as the saw is difficult because the blade's back-and-forth motion removes material, so saw-mark examination has relied mainly on class characteristics rather than individual ones. The authors demonstrate the feasibility of linking a cordless reciprocating saw to a stolen converter using microscopic toolmark comparison, including potential individual marks from the blade tip.2

Evidence-backed

Evidence-backed: Stolen converters feed a resale chain built on their precious-metal content. In one documented case, an organized group stole and resold converters across the United States from 2020 to 2022; regional rings sent them to DG Auto Parts in Freehold, New Jersey, which removed the precious metals and ground them into dust, then sold them to Dowa Metals and Mining America for refining and shipment to Japan. Those sales are believed to have generated approximately $545 million in revenue for DG Auto Parts. The investigation began with a wave of thefts in the Oklahoma area in late 2020 and early 2021, echoed by similar rises across the country; on May 2, 2021, police became aware of Tyler Curtis, owner of Curtis Cores in Broken Arrow, Oklahoma, after a traffic stop in which 128 catalytic converters with jagged edges, suggesting they had been stolen, were found in his pickup truck. By September, investigators had linked Curtis Cores with DG Auto Parts, owned by Navin and Tinu Khanna.3

Before you go

What to remember

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  1. They became standard on most US gasoline vehicles from the 1975 model year, with three-way converters first commercialized by Volvo on California-specification 1977 cars.

  2. One documented US ring moved stolen converters through a New Jersey processor that ground out the precious metals; sales are believed to have brought in about $545 million.

  3. Catalytic converters work by catalyzing a redox reaction: two-way units oxidize CO and unburned hydrocarbons into CO2 and water, and three-way units also reduce NOx.

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Sources

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  1. 1
    Catalytic converter (Wikipedia)
    WikipediaPublished Oct 13, 2026Checked Oct 15, 2026
    “A catalytic converter is an exhaust emission control device which converts toxic gases and pollutants in exhaust gas from an internal combustion engine into less-toxic pollutants by catalyzing a redox reaction. Catalytic converters are usually used with internal combustion engines fueled by gasoline (petrol), including lean-burn engines, and sometimes on kerosene heaters and stoves. The first widespread introduction of catalytic converters was in the United States automobile market. To comply with the US Environmental Protection Agency's stricter regulation of exhaust emissions, most gasoline-powered vehicles starting with the 1975 model year are equipped with catalytic converters. These "two-way" oxidation converters combine oxygen with carbon monoxide (CO) and unburned hydrocarbons (HC) to produce carbon dioxide (CO2) and water (H2O). "Three-way" converters, which also reduce oxides of nitrogen (NOx), were first commercialized by Volvo on the California-specification 1977 240 cars. When U.S.”
  2. 2
    A novel method for linking reciprocating saw blades, suspected of being used for theft, to a stolen catalytic converter by using toolmarks comparison techniques.
    Journal of forensic sciences (Aronson et al.)Published Jan 31, 2025Checked Oct 15, 2026
    “A skilled thief can easily and quickly steal the catalytic converter by getting underneath the vehicle and, in a few moments, simply cut the exhaust pipes in front of and behind the catalytic converter using a common cutting tool, such as a reciprocating saw. Beyond the high price and the ease of committing the theft, police investigators experience difficulties finding forensic evidence that will incriminate the suspect. Furthermore, linking the cut items, such as the reciprocating saw, is not a simple challenge because of its mode of operation. The cyclic movement of the saw's blade, back and forth, removes a section of material. Therefore, examining a saw mark is mainly based on details relating to class characteristic features rather than individual characteristics. The authors seek to challenge this approach and demonstrate the feasibility of linking, using microscopic toolmarks comparison, cordless reciprocation saw, and the potential individual marks that may have resulted from the tip of its blade on the catalytic converter during the cutting action.”
  3. 3
    2020–2022 catalytic converter theft ring (Wikipedia)
    WikipediaPublished Oct 7, 2026Checked Oct 15, 2026
    “From 2020 to 2022, an organized criminal group stole and then resold catalytic converters through the United States. The regional theft rings sent their stolen catalytic converters to DG Auto Parts in Freehold, New Jersey, who removed the precious metals from them and ground them into dust. The precious metals were then sold to Dowa Metals and Mining America for refining, after which they were sent to Japan; these sales are believed to have generated approximately $545 million in revenue for DG Auto Parts. The investigation that led to the discovery of the interstate theft ring was prompted by a wave of catalytic converter thefts in the Oklahoma area in late 2020 and early 2021, with similar rises across the United States. On May 2, 2021, police became aware of Tyler Curtis, the owner of Curtis Cores in Broken Arrow, Oklahoma, when he was involved in a traffic stop where (among other illicit things) 128 catalytic converters were found in the bed of his pickup truck; all had jagged edges, suggesting they had been stolen. By September, a team of investigators had linked Curtis Cores with DG Auto Parts, which was owned by Navin and Tinu Khanna.”
  4. 4
    Stricter vehicle standards reduce total pollutants but increase the fraction of toxic organics.
    Environmental science and ecotechnology (Yang et al.)Published Jul 25, 2026Checked Oct 15, 2026
    “Notably, a modern hybrid vehicle emitted nearly twice the mass of OVOCs (25.4 mg km-1) compared to its conventional counterpart (13.3 mg km-1), driven by frequent engine start-stop cycles that reduce aftertreatment efficiency. This distinct operational profile allows us to identify specific compounds-namely, vinyl acetate and methyl t-butyl ether-as molecular markers for hybrid powertrains in our study. Consequently, despite superior fuel economy, this tested hybrid vehicle exhibited a 69% increase in non-carcinogenic health risks and nearly double the carcinogenic risk, overwhelmingly dominated by aromatics and toxic OVOCs such as acrolein. Furthermore, while absolute emissions declined, persistent aromatics continued to account for over 70% of the secondary organic aerosol formation potential. These findings highlight a critical tension between fuel efficiency advancements and toxicological impacts, suggesting that future emission regulations must transition from total mass limits to species-specific controls to fully safeguard public health.”
  5. 5
    Exhaust gas after treatment using air preheating and selective catalytic reduction by urea to reduce NOx in diesel engine.
    Heliyon (Tushar et al.)Published Jan 31, 2025Checked Oct 15, 2026
    “The experimental setup involved a mechanical urea injection system, a platinum-rhodium catalyst, and an air-preheating mechanism utilizing exhaust gas heat. Tests were conducted at varying engine speeds and loads to evaluate the combined system's performance. Results indicate that the combined air preheating and urea-SCR system achieved a NOx reduction of up to 55 % under low engine load conditions, with a corresponding CO emission reduction of 19 % for preheated set-up. The system enhanced brake thermal efficiency (BTE) and reduced brake-specific fuel consumption (BSFC) compared to baseline configurations, with no significant backpressure observed. A significant noise level reduction (21-27 %) was also achieved, highlighting the dual benefits of emissions and noise control. The findings demonstrate that combining urea-SCR with air preheating is an effective strategy for reducing NOx emissions while maintaining or improving engine performance. This approach offers a promising pathway for enhancing diesel engine emission control systems. Further studies are recommended to explore the scalability of this method for larger engines and to assess long-term system stability.”

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  1. Version 2Oct 15, 2026Live now

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Open questions

  • What conversion efficiency do two-way and three-way converters achieve for CO, HC and NOx under real driving conditions, and how quickly does that degrade with age or catalyst poisoning?

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  • Does the higher toxic-organic and health-risk profile seen in one tested hybrid hold across other hybrid models and driving patterns, and would species-specific regulation change it?

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  • Which anti-theft measures — shields, cages, marking or etching, parking practices — measurably reduce converter theft?

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